Best Hobart Welders: 6 Models to Weld Like a Professional

hobart handler 210 mvp

Welding machines are something that most welders do plenty of research into before pulling the figurative trigger on a model. Since they were initially developed, welders have assisted in transforming metalworking as we know it. Nowadays, there are hundreds of MIG welder manufacturers churning out products of varying quality and skill requirements. One brand sticks out above the others: Hobart Welders. This article goes into a deep review of six of the most common Hobart welders found on the market today, contrasting their styles and eventually selecting the best option to fit the needs of beginner, intermediate, and advanced level MIG welders.

Overview of the Best Hobart Welders

Hobart’s MIG welding line consists of six MIG welders, each with their own power level and unique features, advantages and disadvantages.

Handler 100 Flux-Cored Welder

An easy-to-use, cord-fed welder that’s best suited for welding newcomers.  Boasting a 115-volt power input that allows welds up to 3/6-inch (4.8 mm of steel), the Handler® 100 Flux-Cored Welder is the perfect cost-to-performance welder.  Its 4- or 8-inch spool compatibility also makes it a versatile welder that’s ready to meet the demands of your projects.

Handler 125 MIG Welder

A dependable, easy-to-move, wire-fed welder that is perfect for a number of project demands.  Operated by a 120-volt power source, it’s capable of welds up to three-sixteenths of an inch (mild steel) and is also MIG enabled with a conveniently built-in gas valve.

Handler 140 MIG Welder

A reinforced shell makes the 140 MIG gas welder one of the most durable models yet and its cord-fed system makes it the perfect option for various projects from farm maintenance to automotive repair.  Running on a 115-volt power input that powers welds up to 1/4-inch for mild steel material you’ll breeze through even the most strenuous of job demands with ease.

Handler 190 MIG Welder

As an industrial-performance level welder with spool-gun functionality for aluminum it’s the perfect go-to option for the more serious of welders.  It’s driven by a 240V power input, is capable of welds up to 5/16 in. and is both flux- and MIG-ready.

Handler 210MVP MIG Welder

The 210MVP is highly versatile MIG-capable welder with a 2-power input power feature; 115V or 230V.  With the 210MVP you’ll be able to make welds up to three-eighths of an inch (mild steel) and it will be spool-gun ready for when welding aluminum.  It’s also cord-fed which streamlines project tasks and job completion times.  Also comes bundled with a spool hub assembly that supports 4- and 8-inch spools.

IronMan 230 MIG Welder

As a top-of-the-line, powerful, heavy-duty wire-feed welder you can expect professional, industry-leading results made possible with superior product design and function.  Powered by 230-volt input power, you’ll be able to perform welds up to 1/2-inch through mild steel and is also spool-gun prepared for aluminum.

Best Hobart Welders for MIG Welding

Hobart Handler 100 Wire Feed Welder

hobart welders handler 100The Hobart Handler 100 is the perfect welder for smaller applications. It’s great for beginners and for users who need an affordable and simple way to start welding. This MIG welder comes with the included 0.8 – 0.9 mm flux colored welding wire. The unit is capable of welding metals between 18 ga. and 3/16 in. steel, making it suitable for most purposes. The all-new design makes it resistant to the damages, sophisticated and easy to use.


  • Output 20% duty cycle: 80 A
  • Range of the current: 30 – 100 A
  • Voltage: 40 V
  • Wire feed speed: 90-320 IPM
  • Gun length: 8 feet
  • Arc activated trigger: Yes
  • Color: Black, orange
  • Dimensions: 13.5 x 10 x 16 inches
  • Weight: 44 pounds


Pros of the Hobart Handler 100

  • Great value for money
  • Well-made and comes with all essentials needed
  • Small and compact
  • Has many applications

Cons of the Hobart Handler 100

  • 8 feet welding gun
  • The user manual is unclear and complicated for beginners


The Hobart Handler 100 is a great MIG welder if you are a beginner or you are looking for an entry-level model to start welding. It has it all, but it is still an affordable model that comes ready to be used as soon as you get it. Keep in mind that this isn’t a professional welder!


It was developed for farm, domestic and home-based applications, and we agree on this fact. Also, it is known to be more desirable model, thanks to a low cost and high range of capabilities. It’s a solid starter from Hobart welders.

Hobart Handler 130 Wire Welder

hobart welders handler 130And now we have the Hobart Handler 130 Wire Welder, which is an improved version of the model we have explained earlier one. It shares almost identical constructions, and they look the same, but there are some differences. The main one is the presence of EZ mode which allows for the users to adapt the welding capabilities turning a knob. This model uses C25 gas, and it comes with ability to weld using sold or flux colored wire.


  • Rated output (20% duty cycle): 85 A
  • Solid wire capability: Yes
  • Flux colored wire: Yes
  • Range of current: 30-130 A
  • Max voltage: 31 V
  • Speed of wire feed: 50 – 400 IPM
  • Dimensions: 16 7/8 x 9 7/8 x 12 7/8 inches
  • Weight: 51 pounds


Pros of the Hobart Handler 130

  • Comes with EZ mode which is desirable
  • Supports solid wire and flux colored wire
  • Speed of wire feed
  • Developed to be used at home and farms

Cons of the Hobart Handler 130

  • Pricey considering the capabilities
  • Heavy 51 pound
  • Poorly-rated output compared to the previous model


The Hobart Handler 130 Wire Welder has been developed for beginners who want something more than the first model mentioned here. The EZ feature is one of the main advantages of the unit in question and probably the main advantage of all models we feature here. It isn’t necessarily the most affordable version, but it is still a desirable welder machine to own. Another win from the champions at Hobart Welders.


Hobart Handler 140 MIG Wire Welder

hobart welders handler 140Once again, we have a welding machine that comes as an improvement of the original version, the Hobart Handler 140. This particular model is upgraded version of the Hobart Handler 130, which we mentioned earlier on. But, this model is a much better unit, due to simple reasons. First of all, it can be used for welding steel between 24 ga and 1/4 inches. The input voltage is 115VAC, and the amperage is between 25 and 140 A. It has a MIG mode but doesn’t have an EZ mode.


  • Material thickness: 24 ga – 1/4 in
  • Max amperage: 140 A
  • Max input: 115 V
  • Gun length: 10 feet
  • MIG: Yes
  • Arc activated trigger: Yes
  • Dimensions: 12 3/8 x 10 5/8 x 19 ½ inches
  • Weight: 57 pounds


Pros of the Hobart Handler 140

  • 10 feet length of the gun
  • Supports MIG welding
  • Durable and low maintenance
  • Decent value for money
  • Has multiple purposes

Cons of the Hobart Handler 140

  • Doesn’t support EZ mode
  • Attention to details


The Hobart Handler 140 is the first model in the range that supports MIG welding, which is the main advantage of it. Then, it is the first unit to offer 10 feet welding gun. We can say that it is in the sweet spot, being in the middle between welders designed for beginners and professional ones.


Read our full review of the Hobart Handler 140

Hobart Handler 190 MIG Wire Welder

hobart welders handler 190The Hobart Handler 190 is a bit more complicated to define. This unit is capable of welding aluminum, which made it a desirable one. Furthermore, it has seven different settings allowing you to weld any metal thickness you prefer and also has a max amperage of 190 A, which is significantly higher than other models we have mentioned. Also, it comes with a spool gun ready feature.


  • Max amperage: 190 A
  • MIG: Yes
  • Gun length: 10 feet
  • Wire-speed: 40 – 700 IPM
  • Different welding settings: Yes, 7
  • Can weld aluminum: Yes
  • Dimensions: 12 2/8 x 13 5/8 x 19 ½
  • Weight: 62 pounds


Pros of the Hobart Handler 190

  • The unit is ready for welding aluminum
  • The maximum amperage is decent even for professionals
  • Supports MIG
  • It is a still compact and small unit

Cons of the Hobart Handler 190

  • The spool gun is an expensive addition
  • Gun length should be a bit longer


The unit we have here is a bit complicated to explain. It can be the best welder for beginners or a decent one for professionals. In essence, it has it all, and it is worthy of consideration. Of course, the fact it can weld aluminum makes it an even more desirable welder.


Read our full review on the Hobart Handler 190.

Hobart Handler 210 MVP MIG Wire Welder

hobart welders handler 210 mvpThis is the most powerful of the Hobart welders in the series, and it can use 115V or 230V making it suitable for countless applications. Furthermore, it will automatically choose the desired voltage. It also comes with seven different settings so that it can be used for welding all kinds of materials. Additionally, unlike some of the MIG welders on this list, it is also capable of welding aluminum.


  • Voltage: 115 or 230 V
  • Amperage: 25-210 A
  • Length of the gun: 10 feet
  • Wire feed: 40 – 680 IPM
  • MIG: Yes
  • Spool gun: Available as an optional extra
  • Dimensions: 12 3/8 x 10 5/8 x 19 ½ inches
  • Weight: 72 pounds


Pros of the Hobart Handler 210 MVP

  • A very powerful welder for different operations
  • Ready to weld aluminum
  • Usable with 115 V and 230 V
  • Chooses the voltage all by itself
  • Seven different settings of the unit

Cons of the Hobart Handler 210 MVP

  • The spool gun is expensive
  • The user manual is complicated


In the lack of a better word, we must say that the Hobart Handler 210 MVP is a powerful welder which comes with all the essentials even professionals will like and appreciate. Keep in mind that this is the most powerful model in the class and it comes ready to be used with 115 or 210 V power source. Also, it is also capable of being used for semi-professional applications and comes at a great cost.


Hobart IronMan 230 MIG Wire Welder

hobart welders ironman 230The Hobart IronMan 230 is a professional wire welder. It has been developed to provide a perfect weld every single time you use it. It can also meet the expectations of the most demanding users. The heavy-duty construction allows for the users to carry, transport and use this wire welder almost anywhere. The ability to weld aluminum is also available, but you will need an optional spool gun. In essence, this is a powerful welding machine which comes at a high price but offers you all the possibilities you will ever need.


  • Amperage: 30-250 A
  • Voltage: 38 V
  • Wire feed: 0 – 700 IPM
  • Gun length: 15 feet
  • MIG: Yes
  • Aluminum welding: Yes (spool gun is needed)
  • Dimensions: 31 ½ x 18 7/8 x 36 ½ inches
  • Weight: 185 pounds


Pros of the Hobart IronMan 230

  • Powerful and sophisticated welding machine
  • Well-made and extremely durable
  • Provides a perfect weld every single time it is used
  • Can weld aluminum
  • Gun length is 15 feet

Cons of the Hobart IronMan 230

  • The price is very high (this is a professional model)
  • It is heavy so transporting it may be difficult


The Hobart IronMan 230 is a perfection in the lack of a better word. It is one of the best and the most popular, professional welders at the moment and it offers you all the advantages and all the features you are going to need. Yes, it is pricey and heavy, but you can use it for any purpose despite the fact are you a professional or a beginner. Also, if you are a beginner, but the price isn’t an issue for you, this model is highly recommended.


Read our full review on the Hobart IronMan 230

Comparison of the best Hobart welders above

To assist you in making a right decision on Hobart welders, we will compare all of the welding machines we have included here. As such, the first model, the Hobart Handler 100, is solely for beginners and for users who need to weld a piece of metal now and then. This is a model for beginners, and this being the case it doesn’t offer many advanced features.

The situation is slightly different with Hobart Handler 130, which is MIG ready and comes with EZ feature. This unit is also for beginners, but it is far more desirable. The situation is the same when it comes to Handler 140. This is a slightly improved version of 130 model, so most of the features and capabilities are the same.

Handler 190 is a bit different. This is a semi-professional welder which is for beginners or professionals, and it will meet the requirements of them all. It is a welder in the middle. All of us can use it, and it will probably satisfy all the desires we may have. The Handler 210 is not the same welding machine. This is a professional welder which comes loaded will features, power and all you are going to need, even if you are planning to use it for professional-based applications only.

Ironman 230 is a completely separate beast. This model is extremely powerful and comes adapted for heavy-duty applications. It is capable of being used by industry operators. The sole purpose of the model is to provide a perfect weld every single time a person uses it.

Closing thoughts on the best Hobart welders on the market

Here are the best and the most appealing welders available on the market today. It is up to you to take a closer look at your requirements and to choose the welder you find perfect for your needs. We tested and compared models that can be used by beginners, semi-professionals, and professions. Now is your turn to choose the welder you find most suitable for your experience level. All we know is that if you make a right choice, you will end up with the best welder.

Almost Everything You Need To Know About MIG Welding

forney welder mig welding

Few technical disciplines balance the vast potential of effective creation with safety that welding offers. It’s a challenge that offers near unlimited opportunity for application in the assembly and repair of metal materials for a variety of applications. It requires perseverance and dedication to understanding principles of both safety and operation to make the most of it without inflicting self-harm.

What Is MIG Welding?

MIG is an acronym for metal inert gas. While it sounds complex and dangerous, getting the fundamentals down is easier than you may think. It was created as a means to weld within a more limited frame of time. Back then it was used during the production of wartime inventory, ranging from the production and repair of weapons to battle equipment.

After the war was over, it was used in factories, stores, garages, and more.

MIG welding uses gas to protect the welding pool essentially. It’s necessary because of the possibility of contaminants in the air to cause problems and warps in the surfaces or materials being welded.  Without this protection, quality can’t be controlled.

What Is It Used For?

MIG welding tools are used for thin and medium-sized metals. MIG welders use an electrode that’s placed on a spool and is fed at a pre-selected speed. Then it’s arc, makes an electrical current between the wire and the base metal.

The arc then melts the wire and connects it to the base. As a result, it creates a durable weld that has a good appearance and doesn’t need to be cleaned.

Usually, most MIG welding projects are done at home. This is because it doesn’t produce that much heat on your machine and needs to be controlled correctly to prevent any injuries from occurring.

MIG guns are used for semiautomatic welding, manual manipulation, and automatic welding. Since its electrode is fed continuously, your welding gun needs a sliding electrical contact to transmit the entire welding current towards the electrode.

Also, the MIG gun needs a nozzle to move the shielding gas, a gas passage, and a molten weld pool. It uses an electrical switch to control the welding current, shielding gas flow, and the electrode feed.

MIG Welding Pros

Most people like to use MIG welding because it offers a simple, yet effective way of utilizing metals to make their creations. Here are some of the benefits you’ll experience when having a MIG tool in your household, garage, or shop:

Efficient and Clean

Since MIG welding uses shielding gas to help the arc, you don’t lose any alloying elements when the metal is transferred across the arc. You don’t have to remove any slag, which makes it faster than stick welding.


MIG welding is one of the most versatile welding techniques and can weld a multitude of alloys and metals. It can also operate in multiple ways such as fully and semi-automatic. While MIG welding is suitable for home projects, a lot of enterprises use it to increase the production of their products.

MIG is used for these metals: copper, mild steel, stainless steel, nickel, and most of their alloys, and iron and iron alloys. So, when you use a MIG welding tool correctly, you’ll be able to complete almost any project faster than other welding operations.

Great and Simple Welds

MIG welding gives users an enhanced weld pool visibility. Add to this the process of having better control by the auto-feed wire. MIG makes it easier for you to make a good looking weld after only a few minutes of using the machine.

MIG Welding Cons

Like any welding technique, there are some disadvantages of using MIG welding. Here are the most common problems you’ll face when going into MIG welding.

Safety Hazards

Never forget that improper welding practices can be hazardous. Fumes, electric shock, noise, hot parts and a group of other hazards come along when operated incorrectly. The infrared and ultraviolet light rays can burn your skin, and eyes if you don’t know what you’re doing. That’s why the best MIG welding operators know how to remain safe when using these tools.

Here are some tips that can take your MIG welding skills to the next level and ensure that you’re as efficient, professional, and safe in any shop that you’re working on. Welding helmets, close-toed shoes, gloves and cloves that don’t expose your skin are essential.

Make sure that you wear natural fibers such as leather and denim as they are flame resistant. Avoid wearing shirts with pockets or pants with cuffs, because they can catch sparks and cause further injuries.

Shielding Gas

Another issue with MIG welding is that it takes time to replace the shielding gas bottles. This can become an issue as they can get in your way when you’re working on your projects. To prevent this issue, you need to know what gas your operating wire requires – whether it’s argon, 100% CO2, or a mixture of the two.

How Is It Different From Other Types of Welding?

TIG Welding

TIG welding is used for smaller gauge materials. For example, items that were made in this process creates things such as tool boxes and kitchen sinks. The largest difference between TIG and MIG welding is that MIG welding uses a feeding electrode when working on metals and is a faster way to place down welds. TIG welding uses a more delicate and fine welding technique.

The TIG welder is a versatile machine as it can weld almost any type of metals. However, it’s very slow when compared to MIG welding. For anyone that wants to weld at home, you’re better off buying a MIG welding tool.

Stick Welding

How Difficult is MIG Welding?

Like most welding operations, MIG can be difficult to learn when starting off. Since the technique of actually welding the material differs from traditional methods, MIG welding, even to veteran welders, requires some time and practice to deliver the best performance when using the gear.

Follow some of these techniques so that you can simplifying the welding process. For instance, you need to control your weld bead so that you can weld the materials easier.

When you’re welding in a different position (horizontal, overhead, or vertical welding), you want to keep your weld pool very small. This is so that you can have the best weld beat control. Make sure to use the smallest diameter size to ensure that you complete the operation easier.

A bead that’s too skinny and tall indicates little to no heat into your weld joint or a fast traveling speed. On the other hand, if the beat is wide and flat, then you’re welding too slowly, or you’ll have hot weld parameters. Ideally, your weld needs a crown, so it reaches the metal that’s placed around it.

Remember, a push technique will preheat the metal. This means that you should use it with thin metals such as aluminum. If you attempt to pull solid wire, it will flatten the weld and place a lot of heat on the metal.

When you’re not using it, protect your wire spools by placing them in a plastic bag. Close it to ensure that it stays secure and safe from outside ailments. These might destroy or weaken your wire spool.


To conclude, MIG welding is a great hobby to learn once you understand its safety procedures. By staying protected and well dressed, you’ll be able to avoid 90% of the problems that most inexperienced welders tend to face.

With MIG welding, you’ll find it easier to make high-quality creations out of the metal that you’re using. As we’ve stated earlier, continue practicing to get used to the materials, and you’ll notice more interesting welding results in no time.


Flux Welders Versus MIG Welders

flux welders versus mig welders

Selecting between flux welders versus MIG welders is frequently a high-stakes gamble when buyers are on the market for a solid new welder. One major consideration that needs to be taken into effect is what you are wanting the end result of your weld to be. Another solid consideration that could spell the difference between flux core and MIG is working environment. Welders should establish if their plans are to weld indoors, outdoors, or a mobile combination of the two.

If you think you are going to be welding in an outdoor environment, you will need to establish whether or not you will have access to an overhang or shelter. After all, if you have a roof overhead and are throwing sparks, you don’t want to have a fire to deal with.

This article is a comparison of flux welders versus MIG welders. Its purpose is to determine which is most suited for one’s welding surroundings..

Comparing Indoor Efficiency: Flux welders versus MIG welders

Are you an amateur or professional welder anticipating an indoor environment for your welding tasks? If so, MIG welders are a far more appropriate welding tool type to consider for your needs. MIG welding is a cleaner wire type compared to typical flux core welding. Additionally, the welding process with MIG welders is far faster than its flux core alternative.

Not only are MIG welders cleaner and faster, but they are also quite efficient and suitable for most every day industrial and commercial applications. When compared to flux core welders, MIG welders show a far higher rate of metal transfer efficiency. The main cause of this is molten metal spatter that occurs with the higher powered flux core welding. With this spatter more wire is lost.

flux welder vs mig

MIG Welders vs Flux Core Welders: Budgetary Constraints

Although, as stated above, MIG welders are far more efficient for speed and metal transfer than flux core alternatives, they have hefty expenses for the MIG gas bottles needed. However, this cost still remains lower than the cost of flux core wire for welding. For these reasons, MIG welders are still the best option for welding indoors.

It’s important to note, though, that this cost only remains low provided that the size and quantity of rolls purchased are smaller scale. Large, bulk wire roll purchases end up making the cost of a flux core welder lower and more efficient than its MIG counterparts. It is for this reason that many larger companies with access to bulk wire buys utilize flux core for their needs, and why smaller companies and individual welders go for MIG.

Speed and efficiency aren’t the only things that make MIG welding better than flux core welding for indoor welding work. When comparing flux welders vs MIG welders in terms of penetration of metal, it is clear to see that MIG welding is far superior to flux core welding. However, gas proportions in MIG welding make it a small bit more expensive and uneconomical for use in outdoor welding. It is for this reason that flux core welding is typically the better option in outdoor welding settings.

Finding a Suitable Workspace

It is important to point out that flux welding is only superior for outdoor welding work. MIG welding would result in losses from blowing winds. However, there is nothing that can be done about the low metal transfer efficiencies present in flux welding. The low transfer rate is caused, in part, by the fact that the wire is hollow and covered in flux. Most of this flux is lost to spatter because it turns into slag in the welding process. The loss may amount to approximately 3/8 of the flux being used (roughly). It is also worth noting that flux welding results in a significant amount of spatter. For this reason, more effort is required in the clean up process when compared to a MIG welding job.

MIG Welder or Flux Core Welder?

You can use both flux and MIG welding if you are working in an environment that is open but sheltered. The shelter will serve to block any breeze from interfering with the shielding gas. However, the bottom-line recommendation for outdoor welding is a flux-core weld because it is somehow immune to the breeze effects. If you want to work in both indoor and outdoor environments, it is suggested to get yourself a MIG Welder. To summarize flux welders versus MIG welders:

  • Outdoor/Breezy: MIG Welder
  • Outdoor/No Breeze or Sheltered: Flux Core Welder
  • Indoor/General Use: MIG Welder
  • Indoor/Large-Scale Use: Flux Core Welder

If you’re in the market for a new MIG welder and are looking to compare options, please check out our 6 Best MIG Welders page.