Welding can be physically draining, but absolutely rewarding with the end result. All of your time and hard work physically reflected in a job well done, as you can look at your finished product and proudly state, “I made that”. In order to achieve such a victory, you need a machine that you can rely on. One that will be everlasting, created with quality materials, and it can meet your expectations for any upcoming projects. This is where welding spool guns come into play.
Welding makes up the majority of what is around us. It is an indispensable job that creates amazing things that are around us. Items that we take for granted, on a daily basis.
A common, but challenging, material to weld is aluminum. When working on aluminum, you need to have complete control over the both the material and the machine. Being of thin material, aluminum requires a more intricate machine. Not any welding device will do. Seeing the demand for it, MIG welding machines have evolved with time, to include a special spool gun that can adapt to the conditions of aluminum. Creating a welding spool gun that will directly put the wire feed into the torch itself. Creating a seamless, and effortless, looking final result.
Things to Be on The Lookout For with a Welding Spool Gun
When searching for a MIG welding spool gun, there are a few things that you may want to look for. Here are some of the highlighted things that you can look for. This eliminates it down to the perfect MIG welding spool gun to fit your needs.
Materials it Can Handle
If the MIG welding machine comes with a spool gun, or an area that you can attach one to, then it will be capable of handling aluminum. Commonly, MIG welding machines work great on a multitude of materials besides aluminum. Martials such as: stainless steel, carbon steel, nickel, copper, magnesium, silicon bronze and plenty of other alloys.
Weight of the MIG Welding spool gun
Where will you need to use your MIG welding spool gun? Being attached to a hefty machine will create some limitations. If you plan on traveling with it, from home or around the worksite, you need one that will not have you running up your bill at your local chiropractor’s office. Save your back, and your valuable time, by considering the weight of the model that you intend on buying.
Extras and Additional Features
Look into the product description to see if it comes with any extras. Does it come with any extra contact tips? What about additional spools or clamps? These bonuses are just the final confirmation that you may be looking for, to know that this machine is the one you need.
Look for a welding machine that comes with a warranty. Most will come with a manufacturers warranty. Some will cover one year, or even up to three years. Should anything ever go array, the warranty has you covered. Whether it be a simple repair or replacing a part. A warranty offers a piece of mind, so you can focus more of your attention on your project than worrying about a “what if”.
Top Five MIG Welders with Spool Guns Included
Sit back, relax, and rest your fingers for that upcoming project. We have uncovered the research for you! Here are the top five recommended MIG welding machines with a spool gun for 2019.
This hearty machine produces 30 – 250 amps of power. Welding materials such as aluminum, mild steel and stainless steel with a duty cycle of 60% @ 175 amps. Weighing in at 250lbs makes this one that will be stationary. This is great machine for those that are just beginning or have some experience. A 20ft., 200 amp spool gun is included. There is a 3yr limited warranty for sound protection, should the moment arise. This machine can tackle aluminum fabrication, trailer fabrication, sign manufacturing, auto and marine projects alike. Typical issues that can arise with any wire feeding on soft aluminum wires are eliminated with the use of the spool gun. Finishing with a seamless weld, leaving post-cleanup almost obsolete.
Offering up convenience and portability, by weighing in at 87.5lbs. Simple and easy to set up by following along with the included guide. Perfect for any tasks that include aluminum, mild steel and stainless steel. Producing a duty cycle of 115v at 20% @ 90 amps. Having 7 voltage settings allows for this machine to be more flexible than others currently on the market. This machine is ideal for those working on automotive, household repairs, and farming projects that require additional power. Included with the set is a 10ft H100S4-10 MIG welding gun, dual gauge regulator and gas hose, 10ft work cable cord with clamp, extra .030 contact tips, and more. A 3yr limited warranty is also included with this powerhouse.
This is a phase 1 machine producing an impressive 190 amp maximum output for versatile projects. Whether it be for farming, automotive, marine, general fabrication along with welding repairs. Portable by weighing in at 74 lbs, and ready to use with a regulator and a gas hose. It is a transformer based machine with multi-step welding capability and containing six steps in total. The 5/3/1 factory direct warranty means that your machine will be covered based upon the layers offered by the company itself. The welding processes are MIG (GMAW) and Flux Cored (FCAW) and features spool gun capability, a longer gun/torch, extra long power cord, quick connection torch, HD cast aluminum feed/drive system with geared idler and drive roll.
A smaller green machine, from the Forney family, weighs only 47.2 lbs. As a multi-processor putting out 140 amp of maximum power for versatility. This machine is capable of MIG, Stick or DC TIG welding. Having a power cord length of 15 ft., it is great for basic maintenance repair, light industrial projects, farming, automotive, marine and many other fabrication tasks. Providing amazing features such as the following: spool gun capability, STICK electrode holder, standard MIG and synergic MIG modes, longer gun/torch with common consumables, HD cast aluminum feed/drive system with geared idler and drive rolls. A quick start-up guide is available so that you may plug-in and go to work. This is a 1-phase, with a 5/3/1/ manufacturing warranty.
Lotos MIG140 140 Amp MIG Wire Welder Flux Core Welder and Aluminum Gas Shielded Welding with 2T/4T Switch, 110V, Red by Lotos Technology
This 54 lb. mighty machine is durable, reliable, and consistent with its aluminum wire feeder. Creating a higher quality aluminum feed, the guides with precision and flawless results. Able to weld on aluminum, stainless steel and mild steel projects. The transformer technology can simply plug in to a standard 110v wall outlet, with a quick setup lasting approximately ten minutes. Providing convenience by now having the 2T/4T switch, which allows for a longer welding time. A digital wire display makes it easier to read and provides a precise drive system that can lower the risk of the wire getting tangled or crushed. Accommodating the machine is a standard warranty, directly issued by Lotos itself, and is good for one year.
Frequently Asked Questions
All the frequently asked questions have been numerically coordinated to match the above numbered machine.
1a. Does the IronMan 230 come with the MIG gun and the spool gun?
Yes, the IronMan 230 comes with the MIG gun and the spool gun.
1b. Does the IronMan 230 weld flux core? Or, does it only weld with gas?
Yes, it welds with the flux core and gas. Making it convenient to use, without needing to have multiple machines.
2a. Is the Handler 210 a good machine to start with, when learning how to weld?
Yes, this produces a great flow for a beginner to use. Simple settings make it convenient to tackle any of your projects.
2b. Does the Handler 210 include a gas cylinder?
No, but it comes with the regulator and hose to attach to a gas bottle.
3a. Is the Forney 318 compatible with competitor parts (i.e. Lincoln. Miller, Hobart, etc.)?
Yes, for standard parts it is compatible with items such as tips.
3b. What size plug does the Forney 318 use?
A 50a, fitting into a NEMA 6-50 outlet.
3c. Is the Forney 318 made in the USA?
Yes, Forney products are made in the USA since the 1930’s.
4a. Which TIG torch is compatible with the Forney 322?
The Forney 85654 TIG Torch for Forney Multi-Purpose Welders can fit the Forney 322.
4b. What kind of gas can I use on the Forney 322?
It depends on what you are welding. Use 100% argon for TIG and when welding aluminum on a spool gun. For mild steel, use 25/75 argon.
5a. Can the MIG 140 operate without gas, when welding aluminum?
No, gas is required to run the machine for welding aluminum.
5b. Can the polarity be reversed on the MIG 140?
Yes, the polarity can be reversed.
5c. What is the typical cycle running time, for the MIG 140?
It can typically run for four hours, allowing for enough time to transition.
Conclusion and Wrapping Things Up with Welding Spool Guns
While deciding which machine is right for you; remember that you are looking for your next investment. Make sure that the machine will work according to the projects that you intend to use it on. Figure out the primary location in which you will be using your machine. Think of what extensions that you may need, in the future, if you decide to add on to your new toy. Be sure that it will be easy for you to use, and to provide a quality finish. Put some spark into your project, with a new MIG Welding Spool Gun machine!